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mechmine schaden erkennen Getriebe cloud Loesung mechmine LLC predictive maintenance am puls der maschine en desktop fingertip web

Increased plant availability
through early damage detection

Do you wait already months for spare bearings? Is your plant at a standstill due to an unexpected breakdown? Possibly even at a critical moment when you would need to rely on full capacity? Most of such interruptions can be avoided. By switching from condition-based to predictive maintenance, you determine the timing of maintenance and repair of your system yourself. We make your machine transparent!

Our technology

Diagnosis-as-a-Service (DaaS)

The enabler is our own hardware, sensors and sensors from selected third parties. However, we can also process data from existing installations. A REST API interface enables users to send machine data for analysis and get the results back. Our system is based on novel and patented data processing of sensor data of any kind using machine learning and AI methods, see Downloads. We differentiate ourselves from MEMS-based IoT systems through:

  • Save an consultant: 24/7 diagnosis for the price of an annual inspection
  • More sensitive than others, suited for slow runners!
    mechmine usp db 511

  • We see further ahead than others

    mechmine usp month 511

  • We see wider and more details than others

    mechmine usp khz 511

  • Unique trend charts and automatic diagnosis
  • Click & Run - automated monitoring and alarm threshold setting
  • Anomaly detection – early bearing and gear defect identification
  • Safe and reliable - system architecture which manages machine data and metadata separately
  • Independent and transparent - no hidden costs to get access to your data, no affiliation to any third party
  • Access independent of location, time or device (BYOD), system can be added at any later date
  • Intuitive results and user friendly – results and graphs interpretable by anyone
Our solution

Maintenance 4.0 and everything is under control

  • Monitoring of critical bearings or gearboxes
  • Detection of incipient failures - due to small deviations from the standard
  • Scheduling of maintenance work and repairs
  • Optimize plant utilisation
  • Avoid unplanned interruptions during operation

Our solution consists of a well-rehearsed and proven system of sensors, best-in-class data acquisition and novel data processing, paired with an evaluation individually tailored to your plant and needs. This allows you to optimally plan maintenance and repairs.

Our services

Optimize plant availability

To enable predictive maintenance of your equipment, our solution continuously records the condition of your machine. Based on this, the system identifies components requiring maintenance and enables you to choose a good time for repair.
Condition monitoring
Maintenance prediction
Preventive maintenance

Repair & maintenance planning

How we collaborate

Mechmine leads the way

Create requirements profile, i.e. site survey
Selecting the necessary sensors and parts
Expert assembly and commissioning
Training of personnel, support with our carefree packages

Customer testimonials - Mechmine technology convinces

Our preventive maintenance solution is already successfully in use in many places.

Further references:

  • Swiss Railways SBB
  • Bayer AG
  • SEW
  • Schindler AG
  • Amt für Industrielle Betriebe Baselland
  • Funicular railways
  • Hydropower plants
  • Watertreatment plants

You can find more examples under references.

 

News

Mechmine and Yazzoom cooperate

Mechmine and Yazzoom announced that they have entered into a partnership agreement to offer together a broad portfolio of advanced predictive maintenance solutions to the market. The combined offer of Mechmine and Yazzoom is suited for a broader range of predictive maintenance challenges.

Read more …

Imbalance-Alignment-Looseness Tool

Machine errors like imbalance, misalignment or looseness account for the majority of issues in rotating machines. Therefore, their fully automated identification is of high relevance and...

Read more …

MQTT support for IoT sensors

MQTT is an Internet-of-Things (IoT) messaging standard easing integration of cost effective or small sensors for machine monitoring. Thus it has found wide adoption [mqtt].

Read more …

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Our system

Mechmine's cloud-based solutions exploit high-end digital data pre-processing and data-mining methods in the analysis. We use the flexibility and scalability of a cloud environment to carry-out time consuming mathematical analysis efficiently. In this way one can deliver fast answers to the pressing question, how is my machine today?

Massive improvement in performance

mechmine - data mining searches for the right information

Everywhere - Anytime - Everything

mechmine - Platform-as-a-Service (PaaS)

Mechmine utilises the latest technologies

mechmine - sensors are our data sources

We prevent machine failures

mechmine - monitors machine vibrations

Mechmine technologies in action

Mechmine increases your system availability by moving from condition monitoring to predictive maintenance. Determine the time of maintenance and repair yourself. Successfully monitoring bearings or gears in critical systems. Mechmine offers a secure retrofit turnkey solution - access from anywhere, anytime and comprehensible to everybody.

hydro power plants

Monitor the health of bearings and gearboxes of critical plants successfully. Mechmine offers a secure and powerful solution.

water treatment plants

Water treatment plants use redundancy to increase plant availability, specifically process continuation, which is costly and space demanding.  

mountain rails and lifts

Early detection of anomalies, mobile access to data due to cloud-based machine monitoring.

industrial applications

Monitor the health of bearings and gearboxes of critical plants successfully. Improve uptime and capacity.