mechmine vibration sensors datamining

Mechmine increases your system availability by changing from condition monitoring to predictive maintenance.

 Industrial processes and quality assurance: our offering

fa stats Stable processes: notice process deviations early thanks to artificial intelligence (AI)
fa heart Maximise yield: produce fewer rejects and scrap thanks to monitoring of the process window
fa stats Stable operations: thanks to 24/7 continuous condition monitoring and health prediction
fa sliders Simple and safe operation: thanks to the intuitive and user-friendly interface
fa cog Integration into your system: present analysis result in your control system, e.g. show trends in your plant management tool
fa shield Highest level of data protection: autonomous and passive AI-system, independent of your IT or control software

Costs - benefits: amortization of the Mechmine solution in 4 to 24 months

A food producer of oils and grease has four oil presses. Impurities in the raw materials like debris cause one press failure approx. every 3 to 4 months. The repair takes about 10 man-days per breakdown. The costs accumulate over 10 years  to CHF 150'000. Not included in the cost is the production loss which equates to about 2.5% annually.

grafik mechmine referenzen industrieaprozesse schadenserkennung mechmine LLC predictive maintenance kosten nutzen roi 1130

Mechmine technology

Mechmine increases your system availability by changing from condition monitoring to predictive maintenance. Determine the time of maintenance and repair yourself. Successfully monitoring processes, bearings or gears in machines of your production plant. Mechmine offers a secure retrofit turnkey solution - access from anywhere, anytime and comprehensible to everybody.

Process control

  • Catch deviations during production early
  • Efficient root cause analysis
  • Plant availability for «just-in time» supply chains also

Quality assurance

  • Testbench delivers a fingerprint of every unit before it leaves the plant for the customer
  • Part of any quality management system

Continuous monitoring & forecasting, 24/7

  • From condition monitoring to predictive maintenance
  • Utilisation of remaining useful life of components
  • Turnkey solution, everything from one source

Highest data quality & data analysis performance

  • Special hardware and vibration sensors for slow-moving machines (RPM<600)
  • Optimized hardware for high-RPM shafts (RPM>20'000)
  • Optimised algorithms for gearboxes
  • Permits early detection and warning of upcoming defects and affected component

Intuitive user interface

  • Appropriate and user-tailored visualization through several levels
  • Traffic light – trends – details
  • Data and trends can be displayed in any control system

Referencen and examples

i
Monitoring of production plants like food oil presses
Monitoring of components like bearings and gears in critical machines like cranes
Prozess control during continuous flow welding
Quality assurance at a spindle manufacturer
 

Exemplary illustrations

Trend displays in the control system / QA
Dashboards
Early detection of anomalies

contact

mechmine llc (Mechmine GmbH)
Wiesen
9478 Azmoos
Schweiz

Mobile: +41-(0)76-565-3-161
info@mechmine.com